What Is Lamination Foam?

Lamination is one of the most popular and effective methods for enhancing the appearance and performance of packaging foam. But what exactly is foam lamination? At Foam Industries, we’ll break down what it is, how it works, the benefits it offers, and more.

What is Foam Lamination?

First, let's define lamination. Lamination involves layering materials—such as other types of foam, textiles, or coatings—onto a base foam to alter its appearance and functionality. In foam packaging, this is often the final step in production, commonly used to enhance the look and feel of a foam insert, such as those found in protective cases.

How is Foam Laminated?

Foam is typically laminated using one of two main methods: adhesive lamination or heat lamination.

Adhesive lamination, as the name suggests, involves applying an adhesive to the surface of the foam to bond it with another material. This can be achieved using pressure-sensitive adhesives or heat-activated adhesives.

Heat lamination involves bonding two foam layers by fusing them together using heat. During this process, the foams are passed through a machine that applies controlled heat and pressure to create a strong, seamless bond.

Why Would You Laminate Foam?

Now, let's get to the part most people are interested in: why laminate foam in the first place? In most cases, it's done for one or both of two reasons—to improve performance or enhance appearance.

Foam lamination allows you to combine different materials, giving the foam the added benefits of those materials. For instance, laminating foam with a moisture-resistant layer can help protect the product it holds while preserving the foam's design and structure.

From a visual standpoint, lamination offers a simple way to add color, patterns, and other design elements to a foam case insert—without compromising performance. It opens up a wide range of creative design possibilities.

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Why is Foam Lamination Important in the Packaging Industry?

Here are some of the benefits that you can gain from using laminated foam for packaging:

●Better cushioning

●More effective moisture resistance and repelling

●Creates a soft touch

●Smooth appearance

●Ability to add colors, text and other design elements

Foam lamination has numerous advantages in the packaging industry. Whether it's for practical or aesthetic purposes, foam lamination can provide added benefits for a better project result every time.

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