48*96 Inch Closed Cell Polyethylene Foam

PE foam (polyethylene foam) is a lightweight crosslinked closed-cell foam material made frompolyethylene,featuring excellent cushioning, nsulation and protective properties. It has a uniformand fine structure, issoft to the touch and elastic, does not absorb water easily, and has good chemical tability. It has good shock absorption and impact resistance, sound insulation and heat insulationperformance. It is also resistant to acids and alkalis, corrosion, non-toxic and odorless, and meetsenvironmental protection requirements. The material is easy to process and can be processedinvariousways such as cutting, die-cutting, laminating and backing with adhesive.

Topsun PE Foam Process Flow

2.Benefits of PE foam

Wide Density Range: Polyethylene foam is available in a variety of densities, from low to high, allowing manufacturers to tailor firmness, cushioning, and performance to specific application requirements.

Excellent Resilience: PE foam offers outstanding impact resistance and quickly returns to its original shape after compression. It also provides strong tear resistance, effective shock absorption, and an excellent strength-to-weight ratio.

Thermal Insulation: The closed-cell structure of PE foam helps minimize heat transfer, making it a reliable solution for thermal insulation applications.

Chemical Resistance: PE foam resists many chemicals, oils, and solvents, ensuring long-lasting performance in demanding industrial and commercial environments.

Moisture Resistance: Because it is resistant to hydrolysis, PE foam does not degrade when exposed to water. It also resists mold, mildew, and moisture-related damage, making it suitable for humid or outdoor conditions.

Buoyancy: The lightweight, closed-cell structure of PE foam provides excellent buoyancy, making it a popular choice for marine and flotation applications.

Surface Protection: Most PE foam formulations are non-abrasive and provide reliable cushioning and protection for a wide range of products. When properly selected, PE foam helps prevent scratches, dents, and surface damage during handling, storage, and transportation.

Lightweight and Versatile: Combining durability with low weight, PE foam can be fabricated into custom shapes and sizes for packaging, construction, automotive, recreational, and industrial applications.

3.What is Application of PE foam

Packaging: PE foam is widely used in protective packaging for electronics, appliances, medical equipment, and other fragile products. Its excellent cushioning properties help absorb impacts and prevent damage during shipping and handling.

Construction: The material is commonly used in insulation boards, expansion joint fillers, pipe insulation, and sealing applications due to its thermal insulation and moisture-resistant properties.

Automotive: PE foam is utilized in interior padding, gaskets, seals, vibration-control components, and sound-dampening materials to improve comfort, durability, and noise reduction.

Medical: The foam is suitable for orthopedic supports, prosthetic devices, therapeutic padding, and medical packaging, offering lightweight comfort and reliable cushioning.

Sports and Recreation: PE foam is a popular material for pool noodles, flotation devices, exercise mats, protective sports equipment, and recreational padding because of its resilience and buoyancy.

Consumer Products: The material is frequently incorporated into protective padding, safety equipment, and household products that require lightweight impact protection and durability.

Electronics: Custom-fabricated PE foam inserts provide shock absorption and secure protection for sensitive electronic devices, components, and instruments during storage and transportation.

Marine Applications: Thanks to its closed-cell structure and excellent buoyancy, PE foam is commonly used in flotation components, buoyancy aids, and other marine products.

PE FOAM TOOL BOX INSERT

PE FOAM TAPE

PE FOAM ROLLS

4.Specific Uses for PE Foam:

Packaging, surface protection, cold chain, automotive, sports & leisure, void fill, medical, construction, military, blocking & bracing, floor underlayment, recreational, agriculture, archery target.

5.Who are you?

Topsun, the Professional supplier for the Foams, we can provide a variety of foam products, such as EVA foam, PE foam, neoprene foam, EPDM foam and NBR foam.At the same time, we have advanced processing capabilities to convert foam into the products you need.

6.What kinds of foam materials we can supply ?

We can supply :EVA foam, PE foam, XPE foam, IXPE foam, CR foam, EPDM foam, Neoprene foam, SBR foam, NBR foam, Micro-cell soft PVC foam. All of them we can supply in sheet and roll.

7.What's the processing capacity we have ?

1. Cutting - cutting the size as per client’s request

2. Slicing - Slicing the thickness as per client’s request

3. Lamination - hot melt film lamination, flame lamination, and pressure-sensitive adhesive lamination

4. Laser Vibrator - New type cutting machine, can cut the foam drawing without open molds

5. Die cutting - Open molds as per your design then at first, use die cutting machine to produce, it’s quicker than laser vibrator.

6. Compression Molding - Compression molding is a process we utilizes for the manufacturing of three-dimensional molded foam and foam composite parts. It is an ideal process for making parts that have intricate features, require very defined part geometry, have varying wall thicknesses or need to be held to critical dimensional tolerances.

7. Engraving machine - Usually to make tool box insert and packing insert as per client’s requests.

8. Silk-screen printing - Print logos and patterns on the surface of foam products

9. Adhesive backing - Gluing on the surface of the foam with liners. Usually produce foam tapes and other products need to stick on.

8.Where is our facility located ?

Our factory is located in Changzhou city, Jiangsu Province. One hour driving to Shanghai Port.

9.How to get samples ?

Send enquiry to july@topsunfoam.com, with your details of the foams need, we will check reply in 24 hours.We are committed to continuously providing excellent products and services to customers worldwide.