ixpe foam
Topsun
Length Over Than 0.2MPa, Width Over Than 0.16MPa
1000mm-1500mm
25-300kg/M3
3-50mm
Product Description
PE colors are black, white, and color, and can be glued, printed, laminated, die-cut, punched, slitted, slitted, cut, carved, and cut according to customer requirements
IXPE Foam Specification | ||||||||||||
Test Item | Index | Standards | ||||||||||
3Times | 5Times | 8Times | 10Times | 15Times | 20Times | 25Times | 30Times | 35Times | 40Times | |||
Density（kg/m³） | 300±40 | 200±30 | 125±15 | 100±10 | 66.7±8 | 50±6 | 40±4 | 33.3±3 | 28.6±3 | 26±3 | GB/T 6343 | |
Shore Hardness(°) | Thick ＞3mm | 65~75 | 60~70 | 50~60 | 45~50 | 35~45 | 30~35 | 25~30 | 18~25 | 13~18 | 13~18 | GB/T 2411 |
Thick ≤3mm | 55~65 | 45~55 | 35~45 | 25~35 | 20~25 | 15~20 | ||||||
Tensile Stength（Mpa) | T | ≥1.4 | ≥1.3 | ≥0.9 | ≥0.7 | ≥0.5 | ≥0.4 | ≥0.3 | ≥0.2 | ≥0.15 | ≥0.15 | GB/T 6344 |
L | ≥1.6 | ≥1.5 | ≥1.0 | ≥0.8 | ≥0.6 | ≥0.5 | ≥0.4 | ≥0.25 | ≥0.2 | ≥0.2 | ||
Elongation(%) | T | ≥210 | ≥200 | ≥150 | ≥130 | ≥130 | ≥130 | ≥110 | ≥110 | ≥100 | ≥100 | GB/T 6344 |
L | ≥230 | ≥220 | ≥170 | ≥150 | ≥150 | ≥150 | ≥120 | ≥120 | ≥110 | ≥110 | ||
Tearing Stength(KN/m) | T | ≥10 | ≥9 | ≥8 | ≥6 | ≥4 | ≥2.5 | ≥2 | ≥1.5 | ≥1.3 | ≥1.3 | GB/T 10808 |
L | ≥10 | ≥9 | ≥8 | ≥6 | ≥4 | ≥2.5 | ≥2 | ≥1.2 | ≥1.2 | ≥1.2 | ||
Compressed Distortions(%) 23℃±2℃，22h | ≤2 | ≤2 | ≤3 | ≤5 | ≤7 | ≤8 | ≤9 | ≤10 | ≤11 | ≤11 | GB/T 6669 | |
Size change rate(%) 70±2℃, 22h | T | ≤-4 | ≤-4 | ≤-4 | ≤-4 | ≤-4 | ≤-6 | ≤-6 | ≤-6 | ≤-6 | ≤-6 | GB/T 8811 |
L | ≤-6 | ≤-6 | ≤-6 | ≤-6 | ≤-6 | ≤-8 | ≤-8 | ≤-8 | ≤-8 | ≤-8 | ||
Water Absorbtion(g/cm²） 23℃±2℃, 24h | ≤0.02 | ≤0.02 | ≤0.02 | ≤0.03 | ≤0.03 | ≤0.04 | ≤0.04 | ≤0.05 | ≤0.05 | ≤0.05 | GB/T 1034 | |
Thermal Conductivity(w/m.k) | ≤0.095 | ≤0.095 | ≤0.084 | ≤0.073 | ≤0.065 | ≤0.055 | ≤0.049 | ≤0.045 | ≤0.040 | ≤0.040 | GB/T 10297 | |
IXPE(irradiation cross-linked polyethylene foam) is a kind of soft foaming material combines a smooth surface, excellent consistency, independent &closed-cell structure, low water absorption, light weight, shock-absorption, sound-proof, thermal insulation, cushioning, odor-free, superior physical and chemical properties than other similar materials. Now IXPE is widely used in automotive interior, sports & leisure, packaging & cushioning, construction materials, electronic materials, toy, medical and other fields.
Thermal-insulation: independent closed-cell structure can effectively reduce the energy exchange due to air convection, so it is suitable thermal insulation materials for refrigerator, air-conditioning and so on.
Impact resistance: semi-rigid foaming material can be restored after strongly pressing, widely used as the packaging for precise instrument, semiconductor, electronics and so on products.
Sound-absorption: closed cell structure can effectively reduce the noise, which is suitable for automobile, e-bike and so on.
Excellent process ability: IXPE has good heat resistance, tractility, even density, vacuum and hot forming are also available. It is used in automobile air conditioner/roof and so on interior parts.
IXPE is non-toxic, odorless, chemical/oil/acid resistant and easy to process, can be cut in different shapes and laminated with different materials.
XPE has good performance of waterproof, moisture-proof, insulation, buffering, resilience, heat preservation, heat insulation, weather resistance, aging resistance, corrosion resistance, light weight, easy processing and molding.
♦Hot press molding: place the baked material in a mold of a certain shape, hot press, and cool to shape.
♦Blister molding: heat the mold, then put the sheet or coil material into the mold, evacuate the air, and cool to shape.
♦Thermal bonding process: The materials of different materials are heated and compounded with IXPE.
♦Punching process: punch the material into the shape required by the customer through hydraulic punching machine, CNC engraving machine, etc.
♦Lamination process: use PE (polyethylene) as the medium to compound different materials with IXPE.
♦Embossing process: the IXPE is pressed out of the pattern through the roller.
Topsun, the Professional supplier for the Foams, we can provide a variety of foam products, such as EVA foam, PE foam, neoprene foam, EPDM foam and NBR foam.At the same time, we have advanced processing capabilities to convert foam into the products you need.
We can supply :EVA foam, PE foam, XPE foam, IXPE foam, CR foam, EPDM foam, Neoprene foam, SBR foam, NBR foam, Micro-cell soft PVC foam. All of them we can supply in sheet and roll.
1. Cutting - cutting the size as per client’s request
2. Slicing - Slicing the thickness as per client’s request
3. Lamination - hot melt film lamination, flame lamination, and pressure-sensitive adhesive lamination
4. Laser Vibrator - New type cutting machine, can cut the foam drawing without open molds
5. Die cutting - Open molds as per your design then at first, use die cutting machine to produce, it’s quicker than laser vibrator.
6. Compression Molding - Compression molding is a process we utilizes for the manufacturing of three-dimensional molded foam and foam composite parts. It is an ideal process for making parts that have intricate features, require very defined part geometry, have varying wall thicknesses or need to be held to critical dimensional tolerances.
7. Engraving machine - Usually to make tool box insert and packing insert as per client’s requests.
8. Silk-screen printing - Print logos and patterns on the surface of foam products
9. Adhesive backing - Gluing on the surface of the foam with liners. Usually produce foam tapes and other products need to stick on.
Our factory is located in Changzhou city, Jiangsu Province. One hour driving to Shanghai Port.
Send enquiry to july@topsunfoam.com, with your details of the foams need, we will check reply in 24 hours.We are committed to continuously providing excellent products and services to customers worldwide.
