xpe foam
Topsun
Length Over Than 0.2MPa, Width Over Than 0.16MPa
25-300kg/M3
3-50mm
Product Description
1.The chemically cross-linked polyethylene foam. It's closed cell foam produce in extruded continuous rolls with two skins on both sides. It is light weight, flexible and soft to touch and resistant to moisture, chemicals and bacteria.
2.It is available in continuous roll and laminated sheets.
3.The Rate: 3-35
4.Density: 29kg/cbm-300kg/cbm
5.Size: Width: 80CM-150CM, And Length: Any
6.Thickness: 3mm, and above
7.Color: any colors according to the Pantone Card
XPE Foam Technical Specification | ||||||||
Testing Item | Properties | |||||||
5 times | 8 times | 10 times | 15 times | 20 times(45kgs/m3) | 25 times | 30 times（33kgs/m3 | 35 times(28kgs/m3) | |
Density kg/m3 | 200±30 | 125±15 | 100±10 | 66.7±8 | 50±6 | 40±4 | 33.3±3 | 28.6±2 |
Shore Hardness ° | 60~70 | 50~60 | 45~50 | 35~45 | 30~35 | 25~30 | 18~25 | 13~18 |
Water Absortion Rate (23℃±, 24h) g/cm3 | ≤0.02 | ≤0.02 | ≤0.03 | ≤0.03 | ≤0.04 | ≤0.04 | ≤0.05 | ≤0.05 |
Thermal conductivity(W/m.k) | ≤0.092 | ≤0.082 | ≤0.072 | ≤0.062 | ≤0.053 | ≤0.047 | ≤0.0414 | ≤0.038 |
Tensile strength (L/W) MPa | ≥1.35/1.08 | ≥1.12/0.89 | ≥0.88/0.71 | ≥0.68/0.56 | ≥0.39/0.33 | ≥0.33/0.25 | ≥0.25/0.20 | ≥0.20/0.16 |
Tensibility (L/W) % | ≥260/220 | ≥230/200 | ≥210/185 | ≥190/170 | ≥170/150 | ≥160/135 | ≥140/130 | ≥120/110 |
Tearing strength (L/W) kN/M | ≥5.90/7.10 | ≥4.80/5.40 | ≥3.60/4.00 | ≥2.80/3.30 | ≥1.80/2.30 | ≥1.60/2.00 | ≥1.35/1.70 | ≥1.25/1.50 |
Compression Set (25%, 22h) % | ≤5 | ≤6 | ≤7 | ≤7 | ≤9 | ≤9 | ≤11 | ≤11 |
Dimensional Change Rate (70±, 22h)(L/W) % | ≤-6/-4 | ≤-6/-4 | ≤-6/-4 | ≤-6/-4 | ≤-6/-4 | ≤-8/-6 | ||
XPE Foam Floating Mat
Cross-Linked xpe foam
1.Car soft interior:XPE (chemically cross-linked polyethylene foam) has the characteristics of light weight, moisture resistance, sound insulation and heat insulation.At present, it has been widely used in the vehicle and ship manufacturing industry. Mainly used as lining decoration of vehicles and ships, cushions, foot pads, truck sleeping pads and other buffer materials and instrument thermal insulation and shock absorption materials.
2.Sports and leisureXPE has the characteristics of light texture, low water absorption, good floatability, etc. It is especially suitable for making water sports equipment, such as wakeboards, surfboards, swimming mats, anti-sinking mats, life-saving vests, lifebuoys and other water sports products. It can be used to make fighting protective clothing, boxing gloves, protective caps, sports shoes and camping pads by using its characteristics of absorbing impact energy.XPE has a smooth surface and different densities, and can be cut, formed, printed, compounded, and pasted. It can be used to make children's intellectual toys, sports cushions and many soft toys.
3.Buffer packagingXPE has physical properties such as light weight, soft texture, easy separation, molding, and can be made into various shapes, and has functions such as shock absorption and anti-static. It can be used as an anti-static packaging lining material for household appliances, precision instruments, and valuables. , and can also be used as preservative packaging for fruits.
XPE (chemically crosslinked polyethylene) foam is produced in continuous rolls, resulting in a uniform, closed-cell structure with smooth skins on both sides. It is lightweight, flexible, and soft to the touch, while being strong, tough, resilient, and resistant to moisture, many chemicals, and extreme temperatures.Compared to non-crosslinked polyethylene foam, XPE offers superior thermal stability, better insulating properties, and enhanced dimensional consistency and stability across a variety of fabrication methods and end-user conditions.XPE foams are commonly used as insulation and sound-absorbing materials in various container designs. They are easy to fabricate and thermoform, making them ideal for applications in the building and construction industry, where thermal insulation, moisture resistance, and sound and vibration control are crucial.Whether for indoor or outdoor use, XPE foams are an excellent choice for building success. They are also widely used in products like backpack padding, luggage, and other applications, benefiting from a range of vibrant colors and variable densities.
♦Hot press molding: place the baked material in a mold of a certain shape, hot press, and cool to shape.
♦Blister molding: heat the mold, then put the sheet or coil material into the mold, evacuate the air, and cool to shape.
♦Thermal bonding process: The materials of different materials are heated and compounded with IXPE.
♦Punching process: punch the material into the shape required by the customer through hydraulic punching machine, CNC engraving machine, etc.
♦Lamination process: use PE (polyethylene) as the medium to compound different materials with IXPE
♦Embossing process: the IXPE is pressed out of the pattern through the roller
Topsun, the Professional supplier for the Foams, we can provide a variety of foam products, such as EVA foam, PE foam, neoprene foam, EPDM foam and NBR foam.At the same time, we have advanced processing capabilities to convert foam into the products you need.
We can supply :EVA foam, PE foam, XPE foam, IXPE foam, CR foam, EPDM foam, Neoprene foam, SBR foam, NBR foam, Micro-cell soft PVC foam. All of them we can supply in sheet and roll.
1. Cutting - cutting the size as per client’s request
2. Slicing - Slicing the thickness as per client’s request
3. Lamination - hot melt film lamination, flame lamination, and pressure-sensitive adhesive lamination
4. Laser Vibrator - New type cutting machine, can cut the foam drawing without open molds
5. Die cutting - Open molds as per your design then at first, use die cutting machine to produce, it’s quicker than laser vibrator.
6. Compression Molding - Compression molding is a process we utilizes for the manufacturing of three-dimensional molded foam and foam composite parts. It is an ideal process for making parts that have intricate features, require very defined part geometry, have varying wall thicknesses or need to be held to critical dimensional tolerances.
7. Engraving machine - Usually to make tool box insert and packing insert as per client’s requests.
8. Silk-screen printing - Print logos and patterns on the surface of foam products
9. Adhesive backing - Gluing on the surface of the foam with liners. Usually produce foam tapes and other products need to stick on.
Our factory is located in Changzhou city, Jiangsu Province. One hour driving to Shanghai Port.
Send enquiry to july@topsunfoam.com, with your details of the foams need, we will check reply in 24 hours.We are committed to continuously providing excellent products and services to customers worldwide.
