What PE foam density should I choose?

The right density depends on product weight, impact level, support area and reuse requirements. Share the application, dimensions and performance target so our team can recommend a suitable direction.

What thicknesses of PE foam can you manufacture?

Available thickness depends on foam type, density, format and converting method. Send the required thickness and tolerance for production-range verification.

Can PE foam be supplied with adhesive backing?

Yes. Single-sided and double-sided adhesive options are available for sealing, gasketing and assembly, subject to substrate and service conditions.

Can you CNC or die-cut PE foam from my drawing?

Yes. We can review CAD files, drawings, specifications or physical samples for CNC cutting, die cutting and other custom processes.

Can I request samples before bulk production?

Sample and prototype options can be reviewed before mass production. Availability, cost and timing depend on the material and custom processing required.

What information do you need for a quotation?

Provide application, foam type if known, dimensions, density or performance target, quantity, converting requirements and destination. Attach a drawing or photo where possible.

PE Foam Manufacturer | Sheets, Rolls & Custom Parts

PE Foam Specifications & Custom Options

Send Us Your Inquiry Today

Specification	TOPSUN Custom Options
Material	PE / Cross-Linked PE / XLPE
Form	Sheet / Roll / Block / Strip / Tape / Custom Part
Density
Thickness
Width
Length	Standard or Custom
Color	Black / White / Custom Colors
Surface	Smooth / Embossed / Custom
Adhesive	No Adhesive / Single-Sided / Double-Sided
Lamination	Film / Fabric / Foil / EVA / Other Materials
Processing	Cutting / Slitting / CNC / Die Cutting / Lamination / Molding
Customization	Drawing / Sample / CAD File Accepted

Your Requirement	Recommended Direction
Protective packaging	Closed-cell PE foam
Case / tool inserts	High-density PE / XLPE + CNC machining
Thermal insulation	Closed-cell PE / XPE
Automotive interior	XPE / IXPE / XLPE
Adhesive sealing	Adhesive-backed PE foam
Electronics packaging	PE foam / anti-static option
Custom cushioning	PE foam + die cutting
Complex custom shape	CNC cutting / die cutting / molding

Not sure which PE foam you need? Send us your application, product weight, dimensions and required performance.

Our foam engineers can help recommend the appropriate material and density.

Ask a Foam Expert

CNC Cutting
Die Cutting
Slitting
Lamination
Adhesive Backing
Compression Molding
Engraving
Printing

CNC Cutting

Baby received, the seller shipped quickly, logistics is also very strong, customer service attitude is excellent, very patient, giving a kind of feeling, like it. There are also exquisite packaging, high-end atmosphere on the grade; it can be seen that the business is very attentive. Baby is really good. It's consistent with the picture. There's no difference. It's really worth more.
Die Cutting

Baby received, the seller shipped quickly, logistics is also very strong, customer service attitude is excellent, very patient, giving a kind of feeling, like it. There are also exquisite packaging, high-end atmosphere on the grade; it can be seen that the business is very attentive. Baby is really good. It's consistent with the picture. There's no difference. It's really worth more.
Slitting

Baby received, the seller shipped quickly, logistics is also very strong, customer service attitude is excellent, very patient, giving a kind of feeling, like it. There are also exquisite packaging, high-end atmosphere on the grade; it can be seen that the business is very attentive. Baby is really good. It's consistent with the picture. There's no difference. It's really worth more.
Lamination

Baby received, the seller shipped quickly, logistics is also very strong, customer service attitude is excellent, very patient, giving a kind of feeling, like it. There are also exquisite packaging, high-end atmosphere on the grade; it can be seen that the business is very attentive. Baby is really good. It's consistent with the picture. There's no difference. It's really worth more.
Adhesive Backing

Baby received, the seller shipped quickly, logistics is also very strong, customer service attitude is excellent, very patient, giving a kind of feeling, like it. There are also exquisite packaging, high-end atmosphere on the grade; it can be seen that the business is very attentive. Baby is really good. It's consistent with the picture. There's no difference. It's really worth more.
Compression Molding

Baby received, the seller shipped quickly, logistics is also very strong, customer service attitude is excellent, very patient, giving a kind of feeling, like it. There are also exquisite packaging, high-end atmosphere on the grade; it can be seen that the business is very attentive. Baby is really good. It's consistent with the picture. There's no difference. It's really worth more.
Engraving

Baby received, the seller shipped quickly, logistics is also very strong, customer service attitude is excellent, very patient, giving a kind of feeling, like it. There are also exquisite packaging, high-end atmosphere on the grade; it can be seen that the business is very attentive. Baby is really good. It's consistent with the picture. There's no difference. It's really worth more.
Printing

Baby received, the seller shipped quickly, logistics is also very strong, customer service attitude is excellent, very patient, giving a kind of feeling, like it. There are also exquisite packaging, high-end atmosphere on the grade; it can be seen that the business is very attentive. Baby is really good. It's consistent with the picture. There's no difference. It's really worth more.

PE Foam vs XLPE vs XPE vs IXPE

Pictures	Material	Structure	Key Advantage	Typical Applications
	PE Foam	Polyethylene foam	Cost-effective cushioning	Packaging / protection
	XLPE Foam	Cross-linked polyethylene	Fine cell structure and durability	Packaging / industrial applications
	XPE Foam	Chemically cross-linked polyethylene	Insulation and resilience	Construction / automotive
	IXPE Foam	Irradiation cross-linked polyethylene	Fine and uniform cells	Automotive / electronics

Start an Order with Us

01 Manufacturing depth	40+ years of foam experience across a 30,000m²+ facility and 16 production lines.

02 Material breadth	Multiple foam structures and formats reviewed under one supplier.

03 Custom development	Production from drawings, specifications or existing physical samples.

04 Export coordination	Specification, packaging and shipping support for international projects.

From PE Foam Selection to Mass Production

A visible development path helps align material, tolerances, processing and quality expectations before volume production.

Boost Your Business Now

STEP 01	Requirement Review Application, size, thickness, performance, quantity and destination.

STEP 02	Material Recommendation PE, XLPE, XPE or IXPE direction based on use and cost target.

STEP 03	Sample / Prototype Development from available material, drawing or physical sample.

STEP 04	Specification Confirmation Material, color, tolerance, processing, packaging and tests.

STEP 05	Pilot Production Small-batch validation when needed, followed by controlled production.

STEP 06	Mass Production Application, size, thickness, performance, quantity and destination.

STEP 07	Final Inspection & Shipment Final checks, export packing, labeling and shipment documents.

PE Foam Manufacturer & Custom Polyethylene Foam Supplier

PE Foam Products We Manufacture

PE Foam Sheets

PE Foam Rolls

Cross-Linked Polyethylene Foam / XLPE Foam

Adhesive-Backed PE Foam

PE Foam Blocks & Planks

Custom Die-Cut PE Foam Parts

PE Foam Specifications & Custom Options

Which PE Foam Is Right for Your Application?

PE Foam Solutions by Application

Protective Packaging

Automotive

HVAC & Thermal Insulation

Electronics

Construction

Medical & Sports

Custom PE Foam Converting Capabilities

CNC Cutting

Die Cutting

Slitting

Lamination

Adhesive Backing

Compression Molding

Engraving

Printing

PE Foam vs XLPE vs XPE vs IXPE

Why Choose TOPSUN

PE Foam Manufacturing & Quality Control

From PE Foam Selection to Mass Production

PE Foam FAQ

Q What PE foam density should I choose?

Q What thicknesses of PE foam can you manufacture?

Q Can PE foam be supplied with adhesive backing?

Q Can you CNC or die-cut PE foam from my drawing?

Q Can I request samples before bulk production?

Q What information do you need for a quotation?