What PE foam density should I choose?

The right density depends on product weight, impact level, support area and reuse requirements. Share the application, dimensions and performance target so our team can recommend a suitable direction.

What thicknesses of PE foam can you manufacture?

Available thickness depends on foam type, density, format and converting method. Send the required thickness and tolerance for production-range verification.

Can PE foam be supplied with adhesive backing?

Yes. Single-sided and double-sided adhesive options are available for sealing, gasketing and assembly, subject to substrate and service conditions.

Can you CNC or die-cut PE foam from my drawing?

Yes. We can review CAD files, drawings, specifications or physical samples for CNC cutting, die cutting and other custom processes.

Can I request samples before bulk production?

Sample and prototype options can be reviewed before mass production. Availability, cost and timing depend on the material and custom processing required.

What information do you need for a quotation?

Provide application, foam type if known, dimensions, density or performance target, quantity, converting requirements and destination. Attach a drawing or photo where possible.

PE Foam Manufacturer & Custom Polyethylene Foam Supplier

Custom PE foam sheets, rolls, blocks and converted foam parts for packaging, automotive, construction, HVAC, electronics and industrial applications. Custom density, thickness, color, lamination, adhesive backing and die-cutting are available.

Get PE Foam Quote

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40+Years Experience

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30,000㎡+ Factory

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300+ Employees

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16 Production Lines

PE Foam Products We Manufacture

Choose a standard material form or start with the finished part you need. Our team can help connect the right foam structure with the right converting method.

PE Foam Sheets

For cushioning, insulation, protective packaging and industrial fabrication.

View PE Foam Sheets

PE Foam Rolls

Continuous polyethylene foam rolls for packaging, insulation, lamination and converting.

View PE Foam Rolls

Cross-Linked Polyethylene Foam / XLPE Foam

Fine-cell closed-cell PE foam for demanding cushioning, insulation and industrial applications.

View XLPE Foam

Adhesive-Backed PE Foam

Single-sided or double-sided adhesive PE foam for sealing, gasketing and assembly.

View Adhesive PE Foam

PE Foam Blocks & Planks

For CNC machining, protective packaging, case inserts and industrial cushioning.

View Blocks & Planks

Custom Die-Cut PE Foam Parts

CNC cutting, die cutting, lamination, adhesive backing, engraving and compression molding.

Explore Custom Processing

PE Foam Specifications & Custom Options

Send Us Your Inquiry Today

Specification	TOPSUN Custom Options
Material	PE / Cross-Linked PE / XLPE
Form	Sheet / Roll / Block / Strip / Tape / Custom Part
Density	Custom according to application requirements
Thickness	Standard or custom thickness available
Width	Standard or custom width available
Length	Standard or Custom
Color	Black / White / Custom Colors
Surface	Smooth / Embossed / Custom
Adhesive	No Adhesive / Single-Sided / Double-Sided
Lamination	Film / Fabric / Foil / EVA / Other Materials
Processing	Cutting / Slitting / CNC / Die Cutting / Lamination / Molding
Customization	Drawing / Sample / CAD File Accepted

Which PE Foam Is Right for Your Application?

01

Protective Packaging

Shock absorption and lightweight protection for transport and storage.

RECOMMENDED DIRECTION
Closed-cell PE foam

02

Case / Tool Inserts

Precise cavities, clean presentation and reusable protective fit.

RECOMMENDED DIRECTION
High-density PE / XLPE + CNC

03

Thermal Insulation

Closed-cell structure for heat insulation and moisture resistance.

RECOMMENDED DIRECTION

Closed-cell PE / XPE

04

Automotive Interior

Lightweight cushioning, sealing, NVH and interior component support.

RECOMMENDED DIRECTION

XPE / IXPE / XLPE

05

Adhesive Sealing

Ready-to-install foam for gasketing, sealing and assembly.

RECOMMENDED DIRECTION

Adhesive-backed PE foam

06

Electronics Packaging

Protective cushioning with anti-static options where required.

RECOMMENDED DIRECTION

PE foam / anti-static option

07

Custom Cushioning

Efficient repeatable geometry for industrial cushioning parts.

RECOMMENDED DIRECTION

PE foam + die cutting

08

Custom Shape

Multi-process converting for parts with detailed profiles and tolerances.

RECOMMENDED DIRECTION

CNC / die cutting / molding

Not sure which PE foam you need? Send us your application, product weight, dimensions and required performance.

Our foam engineers can help recommend the appropriate material and density.

Ask a Foam Expert

PE Foam Solutions by Application

Material choice starts with what the foam needs to do—protect, seal, insulate, cushion, absorb impact or convert into a finished component.

Start an Order with Us

Custom PE Foam Converting Capabilities

From raw PE foam sheets and rolls to finished custom components, TOPSUN supports prototype development and volume production based on drawings, samples or application requirements.

PE Foam vs XLPE vs XPE vs IXPE

Pictures
Material	PE Foam	XLPE Foam	XPE Foam	IXPE Foam
Structure	Polyethylene foam	Cross-linked polyethylene	Chemically cross-linked polyethylene	Irradiation cross-linked polyethylene
Key Advantage	Cost-effective cushioning	Fine cell structure and durability	Insulation and resilience	Fine and uniform cells
Typical Applications	Packaging / protection	Packaging / industrial applications	Construction / automotive	Automotive / electronics

Start an Order with Us

Why Choose TOPSUN as Your PE Supplier

One team connects material production, custom converting and export support—reducing handoffs between raw foam supply and finished component production.

01 Manufacturing depth	40+ years of foam experience across a 30,000m²+ facility and 16 production lines.

02 Material breadth	Multiple foam structures and formats reviewed under one supplier.

03 Custom development	Production from drawings, specifications or existing physical samples.

04 Export coordination	Specification, packaging and shipping support for international projects.

PE Foam Manufacturing & Quality Control

Critical requirements are controlled across the full production path—from incoming material to final packing and shipment documentation.

Contact Our Support Team

01
Raw Material Control

Batch identification, supplier management and incoming checks.

02
Foaming & Curing

Process stability, density direction and cell structure review.

03
Slicing & Slitting

Thickness, width, length and agreed tolerance control.

04
Custom Converting

CNC, die cutting, lamination, adhesive and molding.

05
Inspection

Applicable appearance, dimension and performance checks.

06
Export Packing

Protection, labels, batch traceability and shipping preparation.

From PE Foam Selection to Mass Production

A visible development path helps align material, tolerances, processing and quality expectations before volume production.

Boost Your Business Now

STEP 01	Requirement Review Application, size, thickness, performance, quantity and destination.

STEP 02	Material Recommendation PE, XLPE, XPE or IXPE direction based on use and cost target.

STEP 03	Sample / Prototype Development from available material, drawing or physical sample.

STEP 04	Specification Confirmation Material, color, tolerance, processing, packaging and tests.

STEP 05	Pilot Production Small-batch validation when needed, followed by controlled production.

STEP 06	Mass Production Application, size, thickness, performance, quantity and destination.

STEP 07	Final Inspection & Shipment Final checks, export packing, labeling and shipment documents.

PE Foam Questions, Answered.

The FAQ stays content-rich for SEO, but visually becomes a cleaner accordion instead of another stack of cards.

PE Foam FAQ

Q What PE foam density should I choose?

A The right density depends on product weight, impact level, support area and reuse requirements. Share the application, dimensions and performance target so our team can recommend a suitable direction.
Q What thicknesses of PE foam can you manufacture?

A Available thickness depends on foam type, density, format and converting method. Send the required thickness and tolerance for production-range verification.
Q Can PE foam be supplied with adhesive backing?

A Yes. Single-sided and double-sided adhesive options are available for sealing, gasketing and assembly, subject to substrate and service conditions.
Q Can you CNC or die-cut PE foam from my drawing?

A Yes. We can review CAD files, drawings, specifications or physical samples for CNC cutting, die cutting and other custom processes.
Q Can I request samples before bulk production?

A Sample and prototype options can be reviewed before mass production. Availability, cost and timing depend on the material and custom processing required.
Q What information do you need for a quotation?

A Provide application, foam type if known, dimensions, density or performance target, quantity, converting requirements and destination. Attach a drawing or photo where possible.

PE Foam Manufacturer & Custom Polyethylene Foam Supplier

PE Foam Products We Manufacture

PE Foam Sheets

PE Foam Rolls

Cross-Linked Polyethylene Foam / XLPE Foam

Adhesive-Backed PE Foam

PE Foam Blocks & Planks

Custom Die-Cut PE Foam Parts

PE Foam Specifications & Custom Options

Which PE Foam Is Right for Your Application?

Protective Packaging

Case / Tool Inserts

Thermal Insulation

Automotive Interior

Adhesive Sealing

Electronics Packaging

Custom Cushioning

Custom Shape

PE Foam Solutions by Application

Protective Packaging

Automotive

HVAC & Thermal Insulation

Electronics

Construction

Medical & Sports

Custom PE Foam Converting Capabilities

CNC Cutting

Die Cutting

Slitting

Lamination

Adhesive Backing

Compression Molding

Engraving

Printing

PE Foam vs XLPE vs XPE vs IXPE

Why Choose TOPSUN as Your PE Supplier

PE Foam Manufacturing & Quality Control

From PE Foam Selection to Mass Production

Tell Us What You Need.

PE Foam Questions, Answered.

Q What PE foam density should I choose?

Q What thicknesses of PE foam can you manufacture?

Q Can PE foam be supplied with adhesive backing?

Q Can you CNC or die-cut PE foam from my drawing?

Q Can I request samples before bulk production?

Q What information do you need for a quotation?